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1.6-inch transparent micro-display with pixel circuit integrated microLED chip array by misalignment-free transfer

Journal
Advanced Materials
Date
2025.01.03
Abstract

Recent advances in mass transfer technology are expected to bring next-generation micro light-emitting diodes (μLED) displays into reality, although reliable integration of the active-matrix backplane with the transferred μLEDs remains as a challenge. Here we innovated the μLED display technology by demonstrating pixel circuit-integrated micro-LEDs (PIMLEDs) and integrating them onto a transparent glass substrate. The PIMLED comprises of low-temperature poly-silicon transistors and GaN μLED. The square-shaped PIMLED is designed to secure a larger process margin but to reduce misalignment in the subsequent bonding process. Its unique four-fold rotational symmetric design together with concentric circular pixel electrodes of the substrate makes their massive transfer compatible with intrinsic randomness of fluidic-based transfer and free from angular misalignment during wafer bonding. The vertically integrated pixels showed similar optical and electrical properties regardless of four possible arrangements. We demonstrated 96 × 96 PIMLED display on a transparent glass substrate, which is expected to open a door to novel form-factor free and transparent μLED displays

Reference
N
DOI
http://dx.doi.org/10.1002/adma.202416015